Graphene-metal metastructures offer new possibilities for efficient micropropulsion systems

(Nanowerk Spotlight) The concept of laser propulsion, introduced by Professor Arthur Kantrowitz in 1972, marked the beginning of a new era in space exploration technology. Since then, laser micropropulsion (LMP) has emerged as one of the most promising technologies for propelling miniature spacecraft, such as microthrusters, nanosatellites, and small unmanned aerial vehicles. The technology works by focusing a laser on the surface of a propellant, generating high energy densities that cause small amounts of material to be ejected, thereby producing thrust. However, the success of LMP systems depends heavily on the propellant material, which must balance efficiency, stability, and specific performance metrics like specific impulse and thrust per unit mass.
Traditional propellants, including metal and non-metal nanoparticles, have shown potential due to their strong light absorption and large surface areas. Yet, they are plagued by significant drawbacks, such as high thermal conductivity, instability, susceptibility to oxidation, and a tendency to aggregate. These issues are exacerbated by the plasma shielding effects that occur during interactions with pulsed lasers, which hinder the overall performance of pulsed laser micropropulsion (PLMP) systems.
Moreover, the high densities of metal nanoparticles present challenges in meeting the performance requirements of PLMP systems, as they result in smaller volumes for the same mass of propellant, which is undesirable for applications where space and weight are critical constraints.
To address these challenges, a novel approach has been developed that leverages the unique properties of metal-organic frameworks (MOFs) and graphene-metal metastructures (GMMs). MOFs, which consist of metal cations or clusters coordinated with organic ligands, serve as ideal precursors for creating hybrid structures that combine the benefits of both carbon and metal components. By employing ultrafast laser interactions with MOFs, researchers have been able to synthesize GMMs with precisely controlled metal nanoparticle sizes, graphene layers, and inter-particle gaps, all in an ambient air environment. These GMMs exhibit remarkable properties, including high light absorption efficiency, enhanced energy transfer, and improved material stability.
The findings have been published in Advanced Materials ("Optical-Propulsion Metastructures").
Illustration of pulsed laser micropropulsion (PLMP) mechanism and the possible applications of MOFs-derived graphene-metal metastructures-based PLMP
A) Illustration of pulsed laser micropropulsion (PLMP) mechanism and the possible applications of MOFs-derived graphene-metal metastructures-based PLMP. B) Preparation schematic of graphene-metal metastructures. (Image: Adapted from DOI:10.1002/adma.202406384, CC BY)
One of the key innovations in this research is the use of graphene, which has exceptional optical and electronic properties. In GMMs, graphene acts as an efficient carrier for metal nanoparticles, facilitating strong light-matter interactions through localized plasmon resonance (LPR). This interaction significantly enhances the absorption and conversion of laser energy, which is critical for improving the performance of PLMP systems. The precise control over the size and distribution of metal nanoparticles within the graphene matrix also prevents aggregation and improves electron transfer efficiency, further boosting the overall effectiveness of the propellant.
Experimental results from the study reveal that GMMs derived from various MOF precursors, including HKUST-1, Cu-MOF-2, Cu-MOF-74, and CPL-1, exhibit superior PLMP performance compared to traditional propellants. For instance, GMM-(HKUST-1) achieved a specific impulse of 1072.94 seconds, an ablation efficiency of 51.22%, and an impulse thrust per mass of 105.15 μN μg−1. These metrics surpass those of traditional propellants, highlighting the potential of GMMs to revolutionize micropropulsion systems. Additionally, GMMs exhibit significantly lower densities than conventional propellants, which allows for larger volumes of propellant to be used for the same mass, a critical advantage for space-constrained applications.
The study also demonstrated the stability of GMMs under various environmental conditions, including exposure to ambient air and humidity. This stability is attributed to the encapsulation of metal nanoparticles within graphene layers, which prevents oxidation and maintains the integrity of the material over time. The robustness of GMMs makes them ideal candidates for long-term space missions, where materials are exposed to harsh and variable conditions.
Furthermore, the research explored the impact of GMMs on PLMP performance through a series of detailed experiments. These experiments included the use of a torsion pendulum setup to measure key performance parameters, such as specific impulse, impulse coupling coefficient, thrust per unit mass, and efficiency. The results confirmed that GMMs not only improve the light absorption and energy conversion efficiency of the propellant but also enhance the overall stability and durability of the propulsion system.
The superiority of GMMs was further highlighted through comparisons with other materials, such as Cu@Graphene hybrids prepared via physical mixing. The study found that GMMs exhibited significantly higher light absorption efficiency, reaching up to 99% in the case of GMM-(HKUST-1), compared to lower absorption rates in Cu@Graphene hybrids. This difference in performance is largely due to the uniform distribution of metal nanoparticles within the graphene matrix in GMMs, which contrasts with the aggregation and uneven distribution seen in physically mixed materials.
The researchers also explored the localized surface plasmon resonance (LPR) effects that arise from the interaction between metal nanoparticles and graphene in GMMs. Numerical simulations showed that GMMs can induce a strong local electric field enhancement, which amplifies the light absorption capability of the material. This enhancement is critical for maximizing the energy deposition from the laser onto the propellant, thereby improving the thrust generated by the PLMP system.
The study also addresses the effects of varying the thickness of graphene layers and the spacing between nanoparticles, finding that these factors play a crucial role in optimizing the LPR effect and, consequently, the overall performance of the propulsion system.
In addition to their application in space propulsion, GMMs have potential uses in other areas where efficient energy conversion and material stability are paramount. The facile and scalable synthesis of GMMs using MOF precursors and laser technology makes them attractive for a wide range of applications beyond micropropulsion, including energy storage, photonics, and catalysis.
The research into optical-propulsion metastructures using MOFs-derived graphene-metal metastructures marks a pivotal step forward in the evolution of micropropulsion technology. The integration of these advanced materials into pulsed laser micropropulsion systems not only enhances the efficiency and stability of propellants but also introduces a level of precision and control previously unattainable. By harnessing the unique properties of graphene and metal nanoparticles, the researchers have opened new possibilities for lightweight, high-performance propulsion systems that are crucial for the future of miniature spacecraft and nanosatellites.
Moreover, the scalability and robustness of these materials under various environmental conditions make them viable candidates for long-term space missions and other demanding applications. This work has broad implications, potentially transforming not just space exploration but also fields like energy conversion, photonics, and materials science. The ability to finely tune the interaction between laser energy and propellant materials could lead to new breakthroughs in propulsion technology, paving the way for more efficient, cost-effective, and versatile systems. This research stands as a testament to the potential of innovative materials design in overcoming long-standing challenges and pushing the boundaries of what is possible in advanced technology applications.
Michael Berger By – Michael is author of three books by the Royal Society of Chemistry:
Nano-Society: Pushing the Boundaries of Technology,
Nanotechnology: The Future is Tiny, and
Nanoengineering: The Skills and Tools Making Technology Invisible
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